Using thermoforming technology to form any shape you desire.

Thermoforming is a manufacturing process where a Solid Surface sheet is heated to a pliable forming temperature, formed to a specific shape in a mold, and trimmed to create a usable product. The sheet, when referring to thinner gauges and certain material types, is heated in an oven to a high-enough temperature that it can be stretched into or onto a mold and cooled to a finished shape.

In its simplest form, a small tabletop or lab size machine can be used to heat small cut sections of plastic sheet and stretch it over a mold using vacuum. This method is often used for sample and prototype parts. In complex and high-volume applications, very large production machines are utilized to heat and form the Solid Surface sheet and trim the formed parts from the sheet in a continuous high-speed process, and can produce many hundreds of finished parts per hour depending on the machine and mold size and the size of the parts being formed.

Many different methods are used to heat and bend solid surface and all colours and brands behave slightly differently under heat and pressure. The basic rule is to heat the material evenly so that when bent it does not split, blush or burn.